焊接式PCBN刀具复合片是复合超硬刀具材料中比较成熟的产品形态,将立方氮化硼与结合剂通过HPHT工艺直接与硬质合金基体合成为聚晶立方氮化硼复合片,复合层具有立方氮化硼聚晶体的耐磨性能和各向同性,基体拥有硬质合金的抗断裂韧性和易焊接性。经激光切割或电火花切割可预制成各种形态的刀粒毛坯,材料通用性好,客制化程度高。
长鹰硬科的焊接式PCBN刀具复合片涵盖1μm至15μm的晶粒度范围,CBN含量范围涵盖40%至90%,分为通用性好的F系列牌号和耐磨性强化的H系列牌号,适用于铸铁、淬火钢、高温合金等的连续/断续通用粗/精加工,复合片毛坯直径>55mm,复合层均匀无缺陷。
常备货源充足,复合层厚度与复合片厚度可定制,依客户需要可切割成任意刀粒供货。
Grade | Grain size | CBN % | Binder | HK5/GPa | KIC/MPa*m0.5 | Application | Structure |
WBN450 | 1-2μm | 47% | TiCN | 31±1 | 9.4±0.5 | Suitable for milling and typical finishing of hardened steels,cobalt-based superalloys, precipitation-hardened nickel-based superalloys, ductile iron, compacted graphite iron (CGI), and sintered iron. | ![]() |
WBN500 | 1-2μm | 48% | TiC | 32±1 | 8.6±0.4 | Suitable for continuous finishing of hardened steels,cobalt-based superalloys, precipitation-hardened nickel-based superalloys, high-hardness white cast iron, and sintered iron. | ![]() |
WBN650 | 2-3μm | 62% | TiN | 33±2 | 10±1 | Suitable for semi-finishing and light interrupted machining of hardened steels cast iron, and superalloys. | ![]() |
WBN900F | 5-7μm | 90% | CO\AL | 35±2 | / | Suitable for continuous finishing of hardened steels and cast iron. | ![]() |
WBN900H | 10-14μm | 90% | AL | 38±2 | 12.0±0.5 | Suitable for continuous finishing of hardened steels and cast iron. | ![]() |
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